Metallurgy Engineering
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Description:
Introduction to degree course was developed in response to high dropout and failure rates of university students.
The program fully supports successful progression of students from high school to undergraduate study and beyond.
This course introduces students to a degree, giving students a frame work and direction in their area of study.
We are well aware that if students fail to understand the foundation of the subject they are likely to lose interest in the subject that is why this course was
designed to make it easier for students. The course is equipped with most of the learning materials required by students to understand their degree program.
This course was developed in consultation with universities at global. The course is designed to give students a deeper knowledge and understanding of the degree.
The course is designed to enhance the creativity and critical thinking skills that are needed by students to develop their own ideas at University
standard. Taking students step by step, to simplify and to explain the degree.
The course equips students with the knowledge needed to make an informed decision before starting and during your studies enabling students to plan
ahead, minimizing student failure rates. The process makes knowledge transfer easier between students, universities, professionals, employers and research institutes
The aim of this course is not just to make learning easier, but also to help put qualification in to use. We understand that most
students at Universities fail not because they are “dumb” but, because they don’t get to understand what they are required to do.
Key Modules:
1: Engineering Drawing
This module covers: Use of drawing instruments and lettering; Drawing standards and conventions; Projection methods; Engineering graphics; Measurement of areas; Introduction to CAD and Machine drawing; Sectional views; ISO conventions in sectioning; Elementary assembly drawing.
Enroll for this module2: Engineering Mathematics
Topics covered in this module include introduction to numerical methods for solving problems in mathematics, science and fnance; Computer arithmetic and rounding errors; Numerical methods for root-fnding; Polynomial interpolation and splines; Solution for linear algebraic equations; Numerical integration and differentiation; Numerical integration of ODEs; Euler and second order; Runge-Kutta methods.
Enroll for this module3: Physics for Engineering
The module covers fundamentals concepts of electrical and magnetic energy; Electrostatics and electric felds; Capacitance and Dielectrics; Magnetic circuits; Electromagnetism; Electromagnetic induction; Magnetic feld; Electromagnetic induction.
Enroll for this module4: Chemistry for Engineering
Chemistry for Engineering covers basic concepts of physical, organic, analytical and inorganic chemistry; Experiments involving mole concept, stoichiometry, percent composition and empirical formula determination; Synthesis, analysis, purifcation and separation techniques; Reactions of functional groups in hydrocarbons and industrially relevant analytical techniques.
Enroll for this module5: Physical Metallurgy
This module focuses on the relationship between the microstructure and properties of metals and alloys. It covers topics such as crystal structure, defects in metals, phase transformations, mechanical properties, and the influence of processing techniques on microstructure.
Enroll for this module6: Extractive Metallurgy
This module examines the processes involved in the extraction of metals from their ores. It covers topics such as mineral processing, pyrometallurgy, hydrometallurgy, electrometallurgy, refining techniques, and environmental considerations in extractive metallurgy.
Enroll for this module7: Mechanical Behavior of Materials
This module explores the mechanical properties and behavior of metals and alloys. Topics covered include deformation mechanisms, strengthening mechanisms, plasticity, fracture mechanics, fatigue, and creep.
Enroll for this module8: Surface Engineering
This module explores the modification and improvement of surface properties of materials. Topics include surface coatings, surface treatments, surface characterization techniques, tribology, and the role of surface engineering in enhancing material performance.
Enroll for this module9: Welding and Joining Technology
This module introduces the principles and techniques of welding and joining metals. It covers topics such as different welding processes, weldability of materials, weld defects, joint design, and quality control in welding.
Enroll for this module10: Materials Characterization
This module covers various techniques used to analyze and characterize the structure and properties of materials. Topics include microscopy, spectroscopy, X-ray diffraction, thermal analysis, and mechanical testing.
Enroll for this module11: Materials Processing
This module explores the different processes used to shape and modify materials. Topics covered may include casting, forging, rolling, extrusion, powder metallurgy, and additive manufacturing.
Enroll for this module12: Alloy Design and Selection
This module focuses on the selection and design of alloys for specific applications. It covers topics such as alloy systems, alloy design principles, alloy property databases, and the influence of alloy composition on properties.
Enroll for this module13: Failure Analysis
This module explores the analysis and investigation of material failures. It covers topics such as failure modes and mechanisms, forensic analysis techniques, fracture analysis, and case studies of material failures.
Enroll for this module14: Metallurgical Thermodynamics and Kinetics
This module examines the principles of thermodynamics and kinetics as applied to metallurgical systems. It covers topics such as phase equilibria, phase transformations, diffusion, nucleation and growth, and reaction kinetics.
Enroll for this module15: Materials Recycling and Sustainability
This module examines the recycling and sustainability aspects of metallurgical processes and materials. It covers topics such as recycling techniques, life cycle assessment, environmental impact, and sustainable practices in metallurgy.
Enroll for this module16: Fundamentals of Geology
This module provides a general introduction to the feld of geology and examines earth materials, processes and products. Practical examination of rocks and minerals will be undertaken in the feld and laboratory.
Enroll for this module17: Computer Programming
This module focuses on programming in BASIC, PASCAL, C, C++ and Visual Basic; Conditional and repetitive statements; Input and output; Simple functions; Program structure and organization; Introduction to classes and objects.
Enroll for this module18: Electrical Principles
The module covers: Fundamentals of Electric Circuits; Resistive Network Analysis; AC Network Analysis; Transient Analysis; Frequency Response and System Concepts.
Enroll for this module19: GIS and Remote Sensing
This module provides students with critical understanding of the theory and practice of GIS and Remote Sensing techniques within the feld of applications in geology, mining and environmental sciences and disaster management.
Enroll for this module20: Nanoscience
This module gives an introduction to processing, structure, and properties of materials at the nanometre length scale. Specifc nanofabrication topics include: epitaxy, beam lithographies, self- assembly, biocatalytic synthesis, atom optics, and scanning probe lithography. The unique size- dependent properties (mechanical, thermal, chemical, optical, electronic, and magnetic) that result from nanoscale structure will be explored in the context of technological applications including computation, magnetic storage, sensors, and actuators.
Enroll for this module21: Fluid Mechanics
Topics covered in this module are fluid mechanics; Introduction and ?uid statics; general ?uid motion; descriptive treatment of boundary layer concepts; conservation of mass and energy; flow through pipes and open channels; steady uniform ?ow in a rectangular open channel.
Enroll for this module22: Heat and Mass Transfer
The module focuses on conduction, Convection, Phase Change Heat Transfer and Heat Exchangers, Radiation, Mass Transfer; Application to metallurgical processes, mass Transfer: Ficks law; Knudsen diffusion coeffcient; Mass transfer at Phase boundaries; Application to metallurgical processes
Enroll for this module23: Foundry Metallurgy
This module focuses on Ferrous foundries and non-ferrous foundries; Types of casting defects, Destructive testing; NonDestructive testing; Metallographic analysis; Thermal galvanisation; Nickel plating.
Enroll for this module24: Plant Machinery and Materials Handling
This module focuses on material handling systems in the mining and minerals industries. This includes topics on material storage facilities (stockpiles, bins, hoppers etc) , feeder design principles, conveyance (operation and monitoring), blending principles and equipment, loading and unloading facilities, pumps; principles of slurry pumping and pump selection calculations, pneumatic systems (compressors), ?owability and other characteristics of materials
Enroll for this module25: Engineering Mechanics
This module focuses on stress and strain; Combined torsion and bending stress; Continuous beams; Stiffness matrix and nodal force vector; Three dimensional Stress; Computer analysis; Lagrangian formulation method; Hamiltonian method and D?Alambert?s principle; Rotating coordinate system;Analysis and design of structures.
Enroll for this module26: Safety, Health and Environment
This module focuses on integrated environmental, quality, safety and health management systems; History of safety concerns and their management in the mining industry; Applicable legislation; Site investigation guidelines; Hazards; Psychology and acceptability of risk; Probability theory and its application to risk;Natural hazards risk assessmentand management; Human impacts; Mine rescue;Local and international Case studies.
Enroll for this module27: Materials Technology
The module focuses on solidifcation theory; Kinetics of Solidifcation; Phase Equilibria; Microstructure and Heat Treatment; Metallography and Heat Treatment; Polymers; Ceramics and Glasses; Materials Selection; Case Studies; Composite Materials; Semiconductors.
Enroll for this module28: Hydrometallurgy
The module deals with chemical, thermodynamic and kinetic aspects of leaching, separation, extraction and recovery of metals. In particular, oxidative and non-oxidative leaching of minerals, purifcation and recovery of metals (precipitation, ion exchange and solvent extraction reduction electro-winning and ?otation) are covered.
Enroll for this module29: Metallurgical Laboratory Techniques
This module covers the principles and practice of various metallurgical and analytical techniques that are commonly used in metallurgical plants and laboratories. The topics include metallurgical sampling, selective precipitation. Analytical techniques covered include Optical Microscopy, X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Atomic Absorption Spectrophotometry (AAS), Inductively Coupled Plasma Atomic Emission Spectrometry (ICPAES), UV-VIS Spectrophotometry and Infrared Spectrophotometry.
Enroll for this module30: Refractory Materials
This module focuses on functions, properties, classification and manufacturing of refractory materials. It provides a detailed study of different refractory systems (silica, freclay, high alumina, magnesia, chromite, magnesia-chromite, doloma and magnesia-carbon systems); reactions taking place during heat treatment; effect of different impurities on the refractoriness of different refractory systems and phase diagrams in refractory material systems.
Enroll for this module31: Corrosion Engineering
Corrosion principles; Forms of corrosion; Materials used for corrosion applications (ferrous alloys, steels and cast irons; nonferrous alloys); Corrosion testing techniques; Corrosion control (materials selection, design, environment control, cathodic and anodic protection, coatings, high temperature corrosion); Practical case studies.
Enroll for this module
Our professional development courses are designed to give students the accumulated knowledge gained in
conferences, seminars, workshops and continuing education programs that a professional person
can pursue to advance their career.
What is the professional skills development program?
The Professional Skills Development Program (PSDP) teach and enhance key skills that are needed at workplaces.
This increases students' employability chances and effectiveness at work.
Students can then complement their learning outside the classroom with thier academic qaulifications building confidence with these skills.